Sheet Laser Cutting

We cut sheet metal parts and billets from specifications and drawings provided by the customer on our sheet laser cutting benches.

Materials we cut: mild steel, galvanized or hot-dip galvanized steel, stainless steel, aluminum, brass and copper.

Allowable material thicknesses: 0.5 up to 25 mm.

Laser cutting allows the cutting of parts very quickly and accurately. The accuracy tolerance for positioning is +/- 0.05 mm. Our fiber laser has outstanding cutting speed and is equipped with an automatic material loading and unloading system. This gives it productivity levels comparable to sheet metal punching/nibbling. When cutting with a laser, the thermal effect to the material is small and it is therefore possible to cut small holes (minimum diameter =~1/2 material thickness), as well as holes that can be threaded after cutting with no additional machining required. The width of the cut line is minimal – it is smaller than 0.5 mm for most materials.

Laser cutting benches available for sheet cutting:

ByStar Fiber 6225 Trumpf 3050 Fiber ByStar Fiber 3015 Trumpf TruLaser 8000
Production year 2020 2018 2016 2013
Laser power 12000 W 8000 W 6000 W 6000 W
Table measurements 2500 x 6000 mm 1500 x 3000 mm 1500 x 3000 mm 2500 x 8000 mm
Curb rate (in between movements) Up to 300 m/min Up to 300 m/min Up to 300 m/min Up to 300 m/min
Cutting speed Up to 80 m/min Up to 65 m/min Up to 58 m/min Up to 40 m/min
Loading system manual automatic automatic manual

 

Pipe Material Laser Cutting

 

Pipe material laser cutting benches enable the cutting of materials of different tubular profiles, from either steel, stainless steel or aluminum. Tubes can be round, square, oval or rectangular cross-section. Tubular profile does not play a major role here as long as the tube’s diameter or diagonal measurement is within the cutting bench parameters. The tube’s exterior diameter or diagonal should be between 12 mm and 250 mm for our cutting benches.

The advantages of laser tube cutting compared to mechanical processes, such as sawing, drilling or milling, is a greater productivity and production flexibility. Details which would have demanded various separate work operations and a high number of working hours when produced with traditional methods and equipment, are cut with a laser in just one, quick operation. Details are always to a high precision and all pieces of a batch are identical.

Available laser cutting benches for tubes and profiles:

  Adige

LT8.20 Fiber

TruLaser Tube 7000

TruFlow 3600 laser

TruLaser Tube 7000

TruFlow 2000 laser

Production year 2021 2010 2009
Laser power 4000 W 3600 W 2000 W
The maximum length of the raw material Up to 6500 mm Up to 6500 mm Up to 6500 mm
Minimal residual material (for fixing it to the cartridge) 110 mm 120 mm 120 mm
Minimal diameter or diagonal of the raw material 12 mm 15 mm 15 mm
Maximum diameter or diagonal for the raw material 240 mm 250 mm 200 mm
Maximum tube weight 40 kg/jm 37 kg/jm 37 kg/jm
Loading system automatic automatic automatic

 

 

Gas Cutting

We cut details and billets from carbon steel from thicknesses of 10 mm to 100 mm on the gas cutting bench.

The primary advantage of gas cutting, compared to other thermal cutting technologies, is the low cost of production. Similarly to plasma cutting, gas cutting technology is not suitable for cutting small details.

Our gas cutting bench parameters:

Esab
Production year 2006
The number of cutting heads 4 cutting heads
Desk measurements 3000x 6000 mm
Curb rate (in between movements) Up to10 m/min
Cutting speed Up to 3 m/min
The thickness of the cutting material Up to 100 mm
Loading system Manual

 

Bending

We bend details and billets cut from sheet on our bending benches.

We have two Bystronic bending benches at our facility. Both benches have 6-axis management.

Bystronic

Xpert 320

Bystronic

Xpert 150

Production year 2015 2012
Bending power 320 t 150 t
The length of bending instrument 4100 mm 3000 mm

 

Plasma Cutting

Plasma cutting is one of the most common technologies for metal cutting. The primary advantage of this technology is the high cutting speed, especially when cutting parts without small holes. Since our plasma cutting bench has a bevel cutting head, we are able to cut details with one or two-sided welding chamfers. The cutting head is programmable in 3 dimensions so cutting welding chamfers can be done simultaneously while cutting the part. Therefore, it does not matter whether the chamfers are on a straight line or on a curve, on an exterior or on an interior contour. We usually use plasma to cut large scale parts from mild and stainless steel, with thicknesses from 3 to 40 mm. Our plasma cutting bench also allows for the marking of parts.

Esab Suprarex SHD 4000
Production year 2015
Power 360 A
Desk measurements 2500x 12000 mm
Curb rate (in between movements) Up to 40 m/min
Cutting speed Up to 7 m/min
The thickness of cutting material Up to 40 mm
Cutting angle when cutting during welding phase 1 up to 45 degrees
Loading system manual